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Before you install a used PLC or I/O module

Six checks that avoid a second shipment.

  1. Match the full order code. The last characters often mark a different version. Compare it with the module you are replacing, not only with the drawing.
  2. Check the hardware revision and firmware. Some CPUs and communication modules need the same or a newer firmware to accept your project. Ask us for a photo of the label and, where possible, the firmware read-out.
  3. Check the base or backplane. Confirm the module fits the rack, slot and bus you have.
  4. Keep the old module. Note its switch and jumper settings before you remove it, and copy them.
  5. Power it off before fitting unless the maker states the module is hot-swappable.
  6. Test the I/O after fitting. Force or simulate a few channels and confirm the alarms clear before returning to service.

We power- and function-test automation units before sale, and can show the test on a live video call.

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